Fluke MET/CAL Procedure ============================================================================= INSTRUMENT: Sub Soltec 1243 Thermocouple Unit (1 yr) CAL VER /5500 DATE: 10-Sep-97 AUTHOR: Fluke Corporation REVISION: $Revision: 1.4 $ ADJUSTMENT THRESHOLD: 70% NUMBER OF TESTS: 23 NUMBER OF LINES: 300 CONFIGURATION: Fluke 5500A ============================================================================= # # Compatibility: # 5500/CAL 4.23 or MET/CAL 4.23 or later. # # Subprocedures: # None # # Required Files: # None # # System Specifications: # TUR calculation is based on specification interval of the accuracy file. # The default 5500A accuracy file contains 90 day specs. # # Fluke makes no warranty, expressed or implied, as to the fitness # or suitability of this procedure in the customer's application. # STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 ASK- N K P F V 1.002 ASK+ X 1.003 HEAD PRELIMINARY INSTRUCTIONS 1.004 MEM2 Enter the plug-in thermocouple type (E, J, K, R, S, T). 1.005 JMPL VALID_INPUT ZCMPI(MEM2, "E") 1.006 JMPL VALID_INPUT ZCMPI(MEM2, "J") 1.007 JMPL VALID_INPUT ZCMPI(MEM2, "K") 1.008 JMPL VALID_INPUT ZCMPI(MEM2, "R") 1.009 JMPL VALID_INPUT ZCMPI(MEM2, "S") 1.010 JMPL VALID_INPUT ZCMPI(MEM2, "T") 1.011 OPBR This procedure only tests E,J,K,R,S, and T type 1.011 OPBR thermocouple plug-ins. 1.011 OPBR 1.011 OPBR Do you wish to test one of these plug-ins? 1.012 JMPT 1.004 1.013 JMP 1.014 LABEL VALID_INPUT 1.015 SET RANGE : ANY 1.015 SET POSITION : 0% 1.015 SET MEAS/CHK/CAL : CHK 1.015 SET CHART SPEED : 60cm/hr 1.015 SET CHART DRIVE : OFF 1.016 HEAD {POSITION RANGE} 1.017 DISP Throughout this procedure, set the proper PEN LIFT 1.017 DISP switch to DOWN when needed to check accuracies. 1.018 DISP Connect 5500A TC terminals to the UUT type [MEM2] 1.018 DISP therocouple unit using type [MEM2] wire and connector. 1.019 SET CHART DRIVE : ON 1.020 MESS Vary the POSITION control from end to end and verify 1.020 MESS that the position can be set to both edges of the chart. 1.020 MESS 1.021 EVAL Can {the POSITION control set trace to both edges of chart}? 2.001 MESS 2.002 HEAD {INTERNAL CALIBRATION VOLTAGE} 2.003 SET MEAS/CHK/CAL : CHK 2.003 SET POSITION : 0%(left edge) 2.004 SET MEAS/CHK/CAL : MEAS 2.004 SET CHART SPEED : 60cm/hr 2.004 SET CHART DRIVE : ON 2.005 M550 TCREF 23degC 2.006 JMPL CAL_VOLTAGE_TYPE_S ZCMPI(MEM2, "S") 2.007 JMPL CAL_VOLTAGE_TYPE_K ZCMPI(MEM2, "K") 2.008 JMPL CAL_VOLTAGE_TYPE_E ZCMPI(MEM2, "E") 2.009 JMPL CAL_VOLTAGE_TYPE_J ZCMPI(MEM2, "J") 2.010 JMPL CAL_VOLTAGE_TYPE_T ZCMPI(MEM2, "T") 2.011 LABEL CAL_VOLTAGE_TYPE_R 2.012 SET RANGE : 0 - 400 degC 2.013 5500 400degC _R TC S 2W 2.014 JMP 2.035 2.015 LABEL CAL_VOLTAGE_TYPE_S 2.016 SET RANGE : 0 - 400 degC 2.017 5500 400degC _S TC S 2W 2.018 JMP 2.035 2.019 LABEL CAL_VOLTAGE_TYPE_K 2.020 SET RANGE : 0 - 400 degC 2.021 5500 400degC _K TC S 2W 2.022 JMP 2.035 2.023 LABEL CAL_VOLTAGE_TYPE_E 2.024 SET RANGE : 0 - 200 degC 2.025 5500 200degC _E TC S 2W 2.026 JMP 2.035 2.027 LABEL CAL_VOLTAGE_TYPE_J 2.028 SET RANGE : 0 - 200 degC 2.029 5500 200degC _J TC S 2W 2.030 JMP 2.035 2.031 LABEL CAL_VOLTAGE_TYPE_T 2.032 SET RANGE : -100 - 0 degC 2.033 5500 0degC _T TC S 2W 2.034 JMP 2.035 2.035 DISP Adjust the pen to EXACTLY 100% on the chart 2.035 DISP using the CAL. control on rear panel of unit. 2.036 M550 * 2.037 5500 * S 2.038 SET MEAS/CHK/CAL : CAL 2.039 MESS The Internal calibration voltage should give a full- 2.039 MESS scale (100%) indication +/-.2 division. 2.039 MESS 2.040 EVAL Is {the internal CAL VOLTAGE correct}? 3.001 MESS 3.002 ASK+ R 3.003 HEAD {RANGE ACCURACY} 3.004 SET MEAS/CHK/CAL : MEAS 3.005 M550 TCREF 23degC 3.006 MESS SLEW the 5500 output for a FULL SCALE indication. 3.006 MESS 3.007 JMPL RANGE_ACCURACY_TYPE_S ZCMPI(MEM2, "S") 3.008 JMPL RANGE_ACCURACY_TYPE_K ZCMPI(MEM2, "K") 3.009 JMPL RANGE_ACCURACY_TYPE_E ZCMPI(MEM2, "E") 3.010 JMPL RANGE_ACCURACY_TYPE_J ZCMPI(MEM2, "J") 3.011 JMPL RANGE_ACCURACY_TYPE_T ZCMPI(MEM2, "T") 3.012 LABEL RANGE_ACCURACY_TYPE_R 3.013 HEAD RANGE ACCURACY: {0 - 400 degC} 3.014 SET RANGE : 0 - 400 degC 3.015 5500 400.00degC 0.2% _R TC 2W 4.001 HEAD RANGE ACCURACY: {0 - 800 degC} 4.002 SET RANGE : 0 - 800 degC 4.003 5500 800.00degC 0.2% _R TC 2W 5.001 HEAD RANGE ACCURACY: {0 - 1600 degC} 5.002 SET RANGE : 0 - 1600 degC 5.003 5500 1600.00degC 0.2% _R TC 2W 6.001 JMP 21.002 6.002 LABEL RANGE_ACCURACY_TYPE_S 6.003 HEAD RANGE ACCURACY: {0 - 400 degC} 6.004 SET RANGE : 0 - 400 degC 6.005 5500 400.00degC 0.2% _S TC 2W 7.001 HEAD RANGE ACCURACY: {0 - 800 degC} 7.002 SET RANGE : 0 - 800 degC 7.003 5500 800.00degC 0.2% _S TC 2W 8.001 HEAD RANGE ACCURACY: {0 - 1600 degC} 8.002 SET RANGE : 0 - 1600 degC 8.003 5500 1600.00degC 0.2% _S TC 2W 9.001 JMP 21.002 9.002 LABEL RANGE_ACCURACY_TYPE_K 9.003 HEAD RANGE ACCURACY: {0 - 400 degC} 9.004 SET RANGE : 0 - 400 degC 9.005 5500 400.00degC 0.2% _K TC 2W 10.001 HEAD RANGE ACCURACY: {0 - 800 degC} 10.002 SET RANGE : 0 - 800 degC 10.003 5500 800.00degC 0.2% _K TC 2W 11.001 HEAD RANGE ACCURACY: {0 - 1200 degC} 11.002 SET RANGE : 0 - 1200 degC 11.003 5500 1200.00degC 0.2% _K TC 2W 12.001 JMP 21.002 12.002 LABEL RANGE_ACCURACY_TYPE_E 12.003 HEAD RANGE ACCURACY: {0 - 200 degC} 12.004 SET RANGE : 0 - 200 degC 12.005 5500 200.00degC 0.2% _E TC 2W 13.001 HEAD RANGE ACCURACY: {0 - 400 degC} 13.002 SET RANGE : 0 - 400 degC 13.003 5500 400.00degC 0.2% _E TC 2W 14.001 HEAD RANGE ACCURACY: {0 - 800 degC} 14.002 SET RANGE : 0 - 800 degC 14.003 5500 800.00degC 0.2% _E TC 2W 15.001 JMP 21.002 15.002 LABEL RANGE_ACCURACY_TYPE_J 15.003 HEAD RANGE ACCURACY: {0 - 200 degC} 15.004 SET RANGE : 0 - 200 degC 15.005 5500 200.00degC 0.2% _J TC 2W 16.001 HEAD RANGE ACCURACY: {0 - 400 degC} 16.002 SET RANGE : 0 - 400 degC 16.003 5500 400.00degC 0.2% _J TC 2W 17.001 HEAD RANGE ACCURACY: {0 - 800 degC} 17.002 SET RANGE : 0 - 800 degC 17.003 5500 800.00degC 0.2% _J TC 2W 18.001 JMP 21.002 18.002 LABEL RANGE_ACCURACY_TYPE_T 18.003 HEAD RANGE ACCURACY: {-100 - 0 degC} 18.004 SET RANGE : -100 - 0 degC 18.005 ASK- R 18.006 5500 100 0.00degC 0.2/ _T TC 2W 19.001 ASK+ R 19.002 HEAD RANGE ACCURACY: {0 - 200 degC} 19.003 SET RANGE : 0 - 200 degC 19.004 5500 200.00degC 0.2% _T TC 2W 20.001 HEAD RANGE ACCURACY: {0 - 400 degC} 20.002 SET RANGE : 0 - 400 degC 20.003 5500 400.00degC 0.2% _T TC 2W 21.001 JMP 21.002 21.002 M550 * 21.003 5500 * S 21.004 HEAD {DAMPING} 21.005 MATH M[1] = 1 21.006 JMPL DAMPING_TYPE_S ZCMPI(MEM2, "S") 21.007 JMPL DAMPING_TYPE_K ZCMPI(MEM2, "K") 21.008 JMPL DAMPING_TYPE_E ZCMPI(MEM2, "E") 21.009 JMPL DAMPING_TYPE_J ZCMPI(MEM2, "J") 21.010 JMPL DAMPING_TYPE_T ZCMPI(MEM2, "T") 21.011 LABEL DAMPING_TYPE_R 21.012 SET RANGE : 0 - 400 degC 21.013 MATH MEM1 = 3 21.014 JMP 21.036 21.015 LABEL DAMPING_TYPE_S 21.016 SET RANGE : 0 - 400 degC 21.017 MATH MEM1 = 3 21.018 JMP 21.036 21.019 LABEL DAMPING_TYPE_K 21.020 SET RANGE : 0 - 400 degC 21.021 MATH MEM1 = 15 21.022 JMP 21.036 21.023 LABEL DAMPING_TYPE_E 21.024 SET RANGE : 0 - 200 degC 21.025 MATH MEM1 = 12 21.026 JMP 21.036 21.027 LABEL DAMPING_TYPE_J 21.028 SET RANGE : 0 - 200 degC 21.029 MATH MEM1 = 9 21.030 JMP 21.036 21.031 LABEL DAMPING_TYPE_T 21.032 SET RANGE : -100 - 0 degC 21.033 MATH MEM1 = 3 21.034 MATH M[1] = 1 21.035 JMP 21.036 21.036 DISP Connect 5500A to the UUT as follows: 21.036 DISP [32] 5500A NORMAL HI to Type [MEM2] thermocouple + INPUT 21.036 DISP [32] 5500A NORMAL LO to Type [MEM2] thermocouple - INPUT 21.036 DISP 21.036 DISP NOTE, use copper wire. 21.037 SET MEAS/CHK/CAL : CHK 21.037 SET POSITION : 50% 21.038 SET MEAS/CHK/CAL : MEAS 21.038 SET CHART SPEED : 60cm/min 21.038 SET CHART DRIVE : ON # Set MEM1 to the OFFSET value needed to center squarewave 21.039 MATH MEM = (MEM1 / 2) * M[1] 21.040 MATH M[4] = MEM 21.041 MATH M[5] = (MEM1 / 2) + M[4] 21.042 MATH M[6] = (MEM1 / 2) - M[4] 21.043 M550 50pct mVoff 21.044 MEME 21.045 5500 mVpp 0.5H SQ S 2W 21.046 DISP Let the chart run for at least 1 COMPLETE CYCLE. 21.047 5500 * S 21.048 M550 * 21.049 SET CHART DRIVE : OFF 21.050 MESS The recorded squarewave should have a square leading 21.050 MESS edge without overshoot or undershoot. 21.050 MESS 21.051 EVAL Is {the squarewave response OK}? 22.001 MESS 22.002 HEAD {DEADBAND} 22.003 MATH MEM = M[4] 22.004 5500 mV S 2W 22.005 SET MEAS/CHK/CAL : MEAS 22.005 SET POSITION : 50% 22.005 SET CHART SPEED : 60mm/min 22.005 SET CHART DRIVE : ON 22.006 DISP The following test will apply a positive voltage, center 22.006 DISP voltage, negative voltage and then a center voltage. 22.006 DISP again. 22.006 DISP 22.006 DISP The DEADBAND is the zone at the center voltage 22.006 DISP that the recorder returns to from either direction. 22.006 DISP It should return to the center voltage (50%) point 22.006 DISP +/-.1 division. 22.007 MATH MEM = M[5] 22.008 5500 mV S 2W 22.009 PORT [D2999] 22.010 MATH MEM = M[4] 22.011 5500 mV S 2W 22.012 PORT [D2999] 22.013 MATH MEM = M[6] 22.014 5500 mV S 2W 22.015 PORT [D2999] 22.016 MATH MEM = M[4] 22.017 5500 mV S 2W 22.018 PORT [D2999] 22.019 SET CHART DRIVE : OFF 22.020 EVAL Is {the DEADBAND <.1division}? 23.001 END